AGR designs and integrates robotic welding systems for thick-section structural fabrication — construction machinery, wind energy, and oil-and-gas equipment. Every system is validated under actual production conditions, in our own facility, before it reaches yours.
Response within 1 business day · Technical discussion only · No sales calls
Every system begins with process analysis — material, thickness, joint geometry, distortion tolerance, inspection standard. Robot selection follows. But not the other way around.
Single workcell · First automation
A complete, validated arc + robot, positioner, seam tracking, fixtures — configured specifically for your component and weld process.
Multi-station · Scale up
Multi-robot coordination, welding and handling combined. PLC control — No chains. AGR has validated this full process and are ready to scale.
AGR's engineering is concentrated in thick-section structural fabrication for three industries where weld quality, inspection standards, and production constraints demand more than general automation can provide.
Thick-section booms, frames, and structural trusses. Up to 96+ robots, single production line. High-volume output against 200+ supplier requirements.
Large diameter, high-precision structural welding with UT inspection requirements. Supply chain for three of the five largest wind OEMs.
Total-weld optimised thick-section fabrication across multiple diameters and specifications. North America delivered. 4 systems for a global combustion equipment studio.
AGR's group operates a structural fabrication facility with 50+ robots in daily production. Every process is validated here before reaching a client site. The numbers below come from operations currently running. Qualified buyers are welcome to visit and observe.
Four structural case studies covering the full range of AGR deliverables — from single-cell installations to 15-robot production lines.
A leading construction machinery manufacturer needed to scale structural weld output 3× without increasing floor space. AGR engineered a 15-robot synchronized welding line with coordinated positioners, offline-programmed multi-pass sequences, and integrated QC monitoring — delivering consistent penetration on 20–60 mm boom-arm components at production rate.
3 identical systems with seam-tracking, integrated UT inspection protocols, and remote diagnostics — qualified to ASME standards. North America's first robotic installation for this OEM's product line.
Multi-axis positioner cells for large-diameter flange ring welds. Top-3 wind OEM supply chain qualification.
100 mm plate welding cells for offshore structural components with full traceability and NDT integration.
How AGR's in-house validation protocol — macro sections, hardness, UT — shortens customer FAT timelines.
The failure mode is usually designed before the first arc is struck. The factors that determine whether a thick-section system works.
Read ArticleDistortion is a physics problem, not a process error. What must be addressed at design stage — and what can be corrected in production.
Read ArticleMaterial, thickness, production volume, inspection requirements. We will assess whether AGR is the right fit for your situation — configuration suggestion to your situation. Strict technical response — not an automated response, not a sales call.